Double-press automatic rotary tablet pressUsage
This machine is a double-press automatic rotary, continuous tableting machine that compresses granular raw materials into tablets. It is mainly used for tablet production in the pharmaceutical industry, and is also suitable for use in chemical, food, electronics and other industrial sectors.
Produces various round tablets and irregular tablets.
The transparent glass doors and windows allow for clear observation of the tableting process, and the side panels can be fully opened for easy cleaning and maintenance. The outer shell is fully enclosed and made of stainless steel, and the internal table is made of stainless steel to maintain surface gloss and prevent cross contamination, meeting GMP requirements.
All controls and operating elements are rationally arranged.
The frequency conversion speed regulation device is used for electrical speed regulation, which is easy to operate, rotates smoothly, safely and accurately.
The transmission system is enclosed in the oil tank below the main body of the machine. It is a completely separated independent department and will not generate oil pollution. The transmission parts are immersed in the oil pool, which is easy to dissipate heat and wear-resistant.
Equipped with a dust collector, this advanced device can automatically remove dust.
The machine's easily worn parts, such as the upper rail, feeder, hopper, drive worm, and powder meter, share a common structure with the older ZP33 model, facilitating standardization, generalization, and serialization. The punching die is compatible with the ZP19, ZP33, ZP33B, ZP35, and ZP37 tablet presses.
Number of Dies | 35 sets |
Max. Working Pressure | 80KN |
Max. Dia. of Tablet | 13mm |
Max. Thickness of Tablet | 6mm |
Max. Depth of Filling | 15mm |
Max. Production Capacity | 150,000 pcs/h |
Max Turntable Rotation Speed | 14-36 r/min |
Diameter of Medium mold | 26mm |
Height of Medium mould | 22mm |
Diameter of up and down punch pole | 22mm |
Length of up and down punch pole | 115mm |
Overall Size(L*W*H) | 950*1100*1650mm |
Net Weight | 1850kg |
Main Motor Power | 4kw |
Voltage | 380v |
rotary tablet press ZP35D: Transportation, Solutions, Product Highlights, and Design Philosophy
The Rotary Tablet Press ZP35D is a high-capacity, precision-engineered tablet press designed for pharmaceutical, nutraceutical, and chemical industries. It ensures uniform tablet weight, thickness, and hardness through its multi-station rotary system, supporting continuous, high-speed production.
Built with stainless steel construction and durable mechanical components, the ZP35D provides reliable, GMP-compliant performance. Its user-friendly digital control panel, adjustable compression force, and compact footprint make it ideal for laboratories, pilot plants, and medium-to-large scale production, offering a cost-effective and efficient solution for precise, uniform tablet manufacturing.
This guide covers transportation requirements, operational solutions, product highlights, and design philosophy, helping manufacturers maximize efficiency, safety, and tablet quality.
Proper handling and transportation of the ZP35D are crucial to prevent damage and ensure optimal performance.
Inspect all components before shipment.
Secure loose parts such as punches, dies, and control panels.
Pack with protective materials, including foam padding and anti-vibration supports.
Use a forklift or crane capable of handling the machine’s weight (~1,600 kg).
Ensure flat, vibration-free surfaces during transport.
Avoid tilting beyond 15° to prevent mechanical misalignment.
Protect the machine from moisture and dust during transit.
Place the machine on a stable, leveled floor.
Verify power supply specifications before connecting.
Perform a dry run to check for operational issues.
The ZP35D is designed with multiple solutions to maximize efficiency, safety, and tablet quality.
Digital Control Panel: Enables real-time monitoring of speed, pressure, and tablet parameters.
Adjustable Compression Force: Accommodates hard, soft, and coated tablets.
Multi-Station Rotary Design: Enhances throughput while maintaining tablet uniformity.
Routine Lubrication: Ensures smooth movement of punches, dies, and cams.
Wear Monitoring: Early detection of worn punches or dies prevents defects.
Preventive Maintenance Schedule: Reduces unplanned downtime and prolongs machine life.
| Issue | Possible Cause | Recommended Action |
|---|---|---|
| Inconsistent tablet weight | Incorrect filling depth or pressure | Adjust compression force and filling depth |
| Tablets sticking to punches | Moisture or poor lubrication | Dry material, lubricate punches |
| Excessive vibration | Loose components or misalignment | Tighten bolts, realign machine |
| Machine not starting | Electrical issues | Check power connection and fuses |
| Abnormal noise | Worn bearings or die damage | Inspect and replace faulty components |
The ZP35D rotary tablet press combines efficiency, precision, and durability.
Multi-station rotary system enables up to 40,000 tablets per hour.
Quick-change punches and dies reduce downtime during batch transitions.
Ensures consistent tablet weight, thickness, and hardness.
Minimizes issues like capping, lamination, or chipping.
Stainless steel frame and components resist corrosion.
Smooth surfaces allow easy cleaning and compliance with GMP standards.
Digital control panel simplifies adjustment of speed, pressure, and other parameters.
Integrated alarms alert operators to overload, motor overheating, or mechanical faults.
Optimized motor and transmission reduce energy consumption.
Variable speed and intelligent load monitoring support eco-friendly operations.
The design philosophy of the ZP35D focuses on precision, reliability, and user convenience.
Multi-station rotary system ensures uniform tablet formation.
Advanced mechanical components maintain long-term accuracy and performance.
Intuitive digital interface for real-time monitoring and control.
Compact and modular structure simplifies installation, operation, and maintenance.
Emergency stop buttons and interlocks prevent accidental operation.
Complies with GMP, ISO, and pharmaceutical manufacturing standards.
Energy-efficient motors and transmissions reduce operational costs.
Designed to minimize material waste and environmental impact.
| Parameter | Value | Unit |
|---|---|---|
| Maximum Compression Force | 75 | kN |
| Maximum Tablet Diameter | 35 | mm |
| Maximum Filling Depth | 30 | mm |
| Production Capacity | 30,000–40,000 | tablets/hr |
| Motor Power | 4.0 | kW |
| Machine Weight | 1,600 | kg |
| Voltage | 380 | V |
| Frequency | 50/60 | Hz |
| Die Stations | 35 | pcs |
The Rotary Tablet Press ZP35D is a high-capacity, high-precision, and reliable tablet press suitable for pharmaceutical, nutraceutical, and chemical production.
With its robust design, multi-station rotary system, user-friendly controls, and energy-efficient operation, the ZP35D ensures consistent tablet quality, operational safety, and long-term durability.
By adhering to proper transportation, installation, operational solutions, and maintenance schedules, operators can maximize efficiency, reduce downtime, and achieve optimal tablet production. The ZP35D represents a smart investment for modern tablet manufacturing facilities seeking precision, productivity, and compliance with GMP standards.
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