Main Applications
This high-speed hammer mill is suitable for crushing materials of medium hardness and low viscosity. It features a simple, sturdy structure, stable operation, and excellent crushing performance. The crushed material is discharged directly from the grinding chamber of the main unit, and the particle size can be adjusted by replacing the mesh screen with different apertures. Furthermore, the machine is constructed entirely of stainless steel. The interior of the machine housing is machined to a smooth surface, eliminating the rough interior walls and powder accumulation that previously existed. This ensures that pharmaceutical, food, and chemical production can better meet national standards and GMP requirements.
Technical Parameters
model | WF-130 | WF-180 | WF-250 | WF-400 |
Spindle speed (r/min) | 5600 | 4000 | 3400 | 4000 |
Production capacity (kg/h) | 5-30 | 30-80 | 50-120 | 200-350 |
Grinding fineness (mesh) | 20-120 | 20-120 | 20-120 | 20-120 |
Motor power (kw) | 1.1 | 2.2 | 5.5 | 5.5 |
Working noise (db) | <80 | <85 | <85 | <85 |
Operating temperature (℃) | <50 | <55 | <55 | <55 |
Overall dimensions (mm) | 350*450*800 | 800*450*1000 | 700*600*1450 | 700*600*1500 |
Universal Crusher WF Series – High-Efficiency Industrial Crushing Solution
The Universal Crusher WF Series is a versatile and high-performance industrial machine designed for crushing and grinding a wide range of materials. From medicinal herbs and chemicals to plastics and minerals, the WF Series ensures uniform particle size, efficient throughput, and reliable operation.
Engineered with durable components, energy-efficient motors, and advanced safety features, this crusher is suitable for large-scale industrial production lines. Its user-friendly design simplifies operation, maintenance, and cleaning, making it an ideal solution for modern industrial applications.
High Efficiency and Throughput
Capable of processing large volumes of materials with minimal downtime.
Reduces overall production time while ensuring consistent particle size.
Energy-Saving Design
Optimized rotor and motor system lowers energy consumption.
Reduces operational costs without compromising performance.
Durable Construction
Manufactured with high-strength stainless steel and alloy components.
Resistant to wear, corrosion, and heavy-duty operation.
Versatile Material Compatibility
Can process a wide variety of materials, including medicinal herbs, chemicals, plastics, minerals, and food ingredients.
Supports both dry and slightly moist materials.
Safety and User-Friendly Features
Equipped with emergency stop switches, protective covers, and overload protection.
Easy to assemble, disassemble, and clean for maintenance.
Adjustable Output Size
Precision control for final particle size to meet specific production requirements.
Ideal for applications that require consistent material fineness.
Model | Motor Power (kW) | Capacity (kg/h) | Feeding Size (mm) | Output Size (mm) | Material |
---|---|---|---|---|---|
WF-200 | 7.5 | 200–500 | ≤50 | 1–5 | Stainless Steel |
WF-300 | 11 | 500–1,200 | ≤60 | 1–6 | Stainless Steel |
WF-400 | 15 | 1,200–2,500 | ≤80 | 1–8 | Stainless Steel |
WF-500 | 22 | 2,500–4,000 | ≤100 | 1–10 | Stainless Steel |
Note: Customized configurations are available based on material characteristics and production requirements.
The Universal Crusher WF Series is widely applied in:
Pharmaceutical Industry – Grinding herbs and medicinal materials for tablets, capsules, and powders.
Chemical Industry – Crushing chemicals for production and formulation purposes.
Food Processing Industry – Processing grains, herbs, and other food ingredients.
Plastic and Mineral Industries – Size reduction of plastic pellets and mineral materials.
The WF Series is designed with energy-saving technologies to reduce power consumption while maintaining high throughput:
Optimized Rotor Design – Enhances crushing efficiency and reduces energy loss.
Variable Speed Control – Allows operators to adjust the motor speed for different materials, conserving energy.
Reduced Heat Generation – Minimizes energy waste and prevents overheating of components.
These features make the WF Series an eco-friendly choice for industrial operations seeking to lower operational costs and reduce carbon footprint.
Each WF Series crusher undergoes strict quality and performance testing:
Throughput Verification – Ensures consistent material processing speed.
Durability Testing – Confirms long-lasting performance under heavy-duty conditions.
Energy Efficiency Evaluation – Measures power consumption against production output.
Safety Compliance Check – Verifies protective features and emergency systems.
Regular maintenance ensures long-term reliability and optimal performance:
Check for material buildup in feeding and crushing chambers.
Inspect motor and electrical components for proper operation.
Ensure all safety mechanisms are functioning correctly.
Clean screens, discharge chutes, and rotor areas.
Lubricate bearings and moving parts according to manufacturer instructions.
Inspect blades or hammers for wear and replace if necessary.
Check belt tension and alignment.
Tighten all fasteners and structural components.
Inspect motor, gearbox, and electrical systems for optimal performance.
Comprehensive inspection of all mechanical and electrical components.
Replace critical components to maintain peak efficiency.
Conduct performance verification tests.
Issue | Possible Cause | Recommended Solution |
---|---|---|
Reduced Crushing Efficiency | Worn blades or clogged chamber | Replace blades; clean chamber thoroughly |
Motor Overheating | Overload or poor ventilation | Reduce load; inspect cooling system |
Excessive Noise or Vibration | Loose bolts or misalignment | Tighten fasteners; realign rotor components |
Material Sticking in Chamber | High moisture content | Pre-dry materials; clean chamber regularly |
The WF Series comes with comprehensive warranty terms and technical support:
Warranty Coverage – Typically includes 12 months for manufacturing defects.
Spare Parts Availability – Genuine components provided for long-term use.
Technical Assistance – Guidance for installation, operation, and troubleshooting.
Upgrades and Modifications – Support for adapting the crusher to evolving production needs.
Standard Packaging – Protective crates with cushioning for safe transport.
Custom Packaging – Available for bulk shipments or sensitive materials.
Transport Guidelines – Keep the machine dry and avoid excessive vibration or moisture exposure.
High Efficiency – Rapid crushing with uniform particle size.
Durable & Reliable – Long-lasting construction for industrial use.
Energy Saving – Optimized design lowers power consumption.
Versatile – Suitable for multiple industries and material types.
Safety & User-Friendly – Easy operation with protective features.
Comprehensive Support – Warranty, technical assistance, and spare parts availability.
The Universal Crusher WF Series is a powerful and reliable solution for industrial crushing needs. Its energy-efficient design, versatile applications, and durable construction make it an essential piece of equipment for pharmaceutical, chemical, food, and industrial material processing. With regular maintenance, proper operation, and manufacturer support, the WF Series delivers long-term reliability, consistent performance, and operational efficiency, meeting the demands of modern industrial production.
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